Creating Concrete Molds and System Features Using Foam

Whether it is being used to create precast concrete molds or as a perfect alternative to concrete and wood, lined foam is fast becoming the material of choice for system features. Lightweight, durable and easy to install, foam provides benefits that traditional materials do not, and it can be used to create a full array قالب بتن of system features — from copy, balusters and capitals, to moldings, arches and quoins.

While foam is an ideal material for creating these features, the related production processes and equipment are just as important. Hot line foam cutting has become popular for system applications to its capacity turn out consistent system features and concrete molds without time consuming manual processes — and without sacrificing quality.

However, while stand alone hot line foam cutting equipment can handle basic system features, there are limitations to the kinds of products that can be created. The type of hot line equipment, whether using straight or tendency line, limits production to basic system designs. Incorporating decorative patterns, intricate details or creative designs — the kind of qualities that set architectural mastery apart — is simply not possible with stand alone hot line cutting technology. For those looking to move beyond these limitations, a new system that combines a number of technologies into a powerful foam carving solution is answering the bell.

Combining hot line cutting with 3d laser scanning, CNC (computer mathematical control) routing and various finishing capabilities, a foam cutting and carving system pioneered by Streamline Automation represents the next level of innovation in system foam and precast concrete mold production. While hot line cutting technology is an integral component of this feature, it is the addition of the scanning, routing and finishing capabilities that brings out a new realm of creative possibilities.

3d laser scanning allows users to include any design possible into their products. Customized software can be used to adapt, combine and scale these designs, while taking a design from positive to negative to make a mold is usually as simple as a keystroke. While basic system shapes can then be cut on the hot line cutting machine, the CNC router can be used to work literally any kind of organic shape, design or feature in either positive or negative. These routers are really the workhorse of the system, carving intricate designs that have traditionally only been possible with meticulous hand carving. Once pieces are carved, customized aerosol equipment or foam coating machinery is used to prepare for installation or concrete casting.

Thanks to the seamless integration of various free technologies, this feature makes it possible to take system features from concept to creation with an automated solution. Users can produce creative and decorative system features and molds without the labor of traditional hand carving processes, and without the creative limitations of stand alone hot line cutting equipment. Perfect replicas of existing pieces and models using either foam or concrete are possible, including accurate historical reproductions.

Beyond taking traditional system features to new levels, this feature can also create product lines simply impossible with hot line cutting. Scanning and routing capabilities allow for the creation of decorative wall panels, concrete reliefs, fireplace mantels, concrete sculptures and much more. It is not surprising that this system is gaining popularity as a method of delivering artistic and innovative system designs that stand out from the crowd. Joining together modern technology and traditional craftsmanship, this feature is revolutionizing the production of system foam features and molds.

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